Senior Welding Engineer
Business Unit: Urban Transport
Requisition Number: 214478
Primary Location: United States-California-Sacramento
Assignment Category: Full-time regular
Experience Level: Senior level
Education Required Level: High School Diploma / (GED)
Travel Required: 5%
Mobility goes digital. Getting quickly and efficiently from A to B is a given these days. But passengers expect more – and municipalities, transport operators and industry have to meet these needs.
The Mobility Division of Siemens AG is the global market leader for mobility solutions that enable the efficient, safe and ecofriendly transport of people and goods – and help improve the quality of everyday life for millions of people around the globe. Our range of offerings includes rail vehicles, rail automation, road traffic management systems and rail electrification. Our data-driven services offer customers unrivaled value-added in the rail sector. Our intelligent mobility solutions increase the availability of infrastructure, optimize throughput and create a new quality of passenger experience. We call this Ingenuity for Life.
Committed to the safe and reliable transportation of people and goods by rail and road, Siemens Mobility designs and manufactures across the entire spectrum of rolling stock, including commuter and regional passenger trains, light rail and streetcars, metros, locomotives, passenger coaches, and high-speed trainsets. In the U.S., Siemens is providing rail vehicles, locomotives, components and systems to more than 25 agencies in cities such as D.C., New York, Boston, Sacramento, San Diego, and St. Louis.
For more information, please visit: http://www.siemens.com/businesses/us/en/mobility.htm
As part of Siemens Infrastructure & Cities sector, the Rail Systems Division (RL) employs approximately 500-1000 employees in Sacramento, CA and is part of the Siemens global Rail Systems Division
The RL product offerings include light rail vehicles, electric locomotives, diesel-electric locomotives, passenger coaches, and high speed trains. Core manufacturing processes include extensive carshell welding activities, bogie fabrication and assembly, electrical subassembly, finishing and paint, and final assembly.
The Industrial Engineer: Welding Processes has the primary responsibility to ensure that Production Operations is ready to go at the scheduled start of production date utilizing Lean Methodologies and practical welding knowledge.
Other responsibilities include:
• Preparing standardized work instructions including welding sequences (weld position, weld direction, weld order, weld sequence) and floor layouts.
• Setting up stations with proper tooling, welding fixtures, welding templates, and equipment.
• Working knowledge of codes API 1104, ASTM, ASME, DNV OS-F101, AWS D1.1 / D1.3, DN 15085 and NACE / ISO 15156 as well as DIN and EN.
• Working / hands-on knowledge of the following:
• Manual and automatic welding processes (GTAW, GMAW, SMAW, SAW)
• Applied Metallurgy - Heavy equipment repair
• Materials and fracture mechanics
• Thermal Spray Processes ( HVOF, HVLF, Arc Spray, Plasma)
• Air Applied Coatings ( anti-foulant, corrosion resistant)
• Non-Destructive Testing (MT, PT, UT)
• General Machining practices
• Fixture design & building
• Ability to provide critical process control guidance to production, maintenance, and quality control to improve the market position of our organization.
• Work experience in the rail business, preferably in light rail, heavy rail, or related production, is needed.
• Developing department procedures to improve business and engineering transactions.
Required Knowledge/Skills, Education, and Experience:
• Required education and focus: High school diploma or GED
• Required experience: At least 5 - 7 years of experience planning vehicle production welding processes (e.g. rail, aviation, naval, heavy equipment).
• Required travel: 5%
• Other Requirements:
o Experience reading engineering drawings and gaining an understanding of manufacturing process requirements such as job sequence, workflow, fixture requirements, cell layouts, etc.
o Firm project management skills , including developing project plans, timelines / schedules, budgets, proposed layouts, resource requirements, calculating ROI, etc.
o Practical knowledge of the lean tool box and ability to utilize lean principles to reduce waste.
o A history of “hands-on” approach to problem solving and countermeasure implementation within own areas of responsibility.
o Demonstrated knowledge of the structure and make up of vehicles, including welding activities, fabrication and assembly, electrical subassembly, finishing and paint, and final assembly.
o Demonstrated understanding of tooling and fixtures for manufacturing and its impact to dimensional accuracy and welding quality.
o Experience using different types of bills of materials.
o A history of driving projects in a very adverse conditions.
Preferred Knowledge/Skills, Education, and Experience:
• Preferred education and focus: MS or advanced degree (or foreign equivalent) in Welding Engineering, Welding Technology, Metallurgy, Industrial or Mechanical Engineering with a focus on welding, production, manufacturing, and logistics.
• Six Sigma Master Black Belt / Six Sigma Black Belt / Lean Expert Certification
• Other Preferences:
o Practical experience in Customer Service / Maintenance / After Market businesses and technologies within the rail industry preferred.
o Practical experience using complex Factory Planning Methods such as defining high level manufacturing plans, identifying / analyzing new technologies required, creating a value stream analysis, performing total space needs analysis, performing total capacity needs analysis, implementation planning, etc. preferred.
o Practical experience developing technology roadmaps for a range of automation options from spot welding, to robot welding, to using new material types such as SST, Aluminum, etc. preferred.
o Practical experience transferring technical knowledge, manufacturing knowledge, and proprietary technologies from lead factories to market factories preferred.
o Practical experience training others on Lean topics, facilitating Lean improvement activities, leading lean improvement activities (KAIZEN) within a welding, finishing, assembly, and electrical sub-assembly environment.
o Pratical experience utilizing and implementing lean methods and tools such as 5s, 7 Types of Waste, 8-Step Practical Problem Solving (root cause analysis), Yamazumi Methods, Flow, Total Flow, Kanban, Value Stream Mapping and Design / Process Flow Diagrams, ABC-XYZ Analysis, and Lean Shop Floor Management Model.
o Practical experience coaching and training staff at all levels and functions of the organization including Lean in Production, Lean in Engineering, Lean in Quality, Lean in Procurement / Purchasing / Supply Chain and Lean at the Supplier.
o Knowledge of MRP / ERP systems is highly desired.
o Bi-lingual German and English is a plus.
o Bi-Lingual Spanish and English is a plus.